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GGCL : India maintained its position as the world’s second-largest tile producer and consumer country.

In 2018, India maintained its position as the world’s second-largest tile producer and consumer country.

Production increased from 1,080 to 1,145 million sq.m (+6%), while domestic consumption fell slightly to 750 million sq.m (-1.3%). The ceramic cluster in Morbi (Gujarat) has continued its rapid growth and is now estimated to have more than 500 production lines, many of which are devoted to products for export (some Gujarati sources already indicate a much higher level of production).

Exports have continued to grow strongly, rising from 228 to 274 million sq.m (+20.2%), consolidating India’s position as the 4th largest world exporter country.

In value terms, exports reached 859 million euros, equivalent to an average selling price of 3.1 €/sq.m, one of the lowest figures for all major exporter countries.

Saudi Arabia remained India’s largest export market with a 20.5% share of total exports (56 million sq.m, -2%). Next came the UAE (17.8 million sq.m, +21.6%), Iraq (17.6 million sq.m, -6.3%) and Oman (16.7 million sq.m, +19%). Exports to Nepal, Sri Lanka and Qatar saw double-digit growth. After starting an export activity to Mexico in 2016, India maintained a good level of ex- ports to what is the only non-Asian country among the top 10 markets for Indian tiles (15.3 million sq.m, -6.4%). Overall, the Asian continent absorbed 67.8% of India’s exports (185.7 million sq.m, +13.5%), Africa 14.4% (39.5 million sq.m, +48%), North America (NFTA) 6.4% (al- most entirely in Mexico), Europe (EU + non-EU) 7.3% (20 million sq.m, +61%) and South America 3.7% (10 million sq.m, +43.2%).

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GGCL Guide: How to remove ceramic wall tiles from plaster walls

It is an extremely difficult process to remove the ceramic wall tiles installed on the plaster board. If the installation was done in the contemporary method then the task becomes a bit simpler with thin layer of mortar or adhesive used under the tiles to stick it to the plaster board. In case the installation was done in the conventional manner then the task becomes quite daunting. You would find a thick wall of mortar under the tiles along with a metal mesh held against the plaster board. While the procedure to remove the ceramic tiles from the plaster walls is similar in both the cases, but it becomes physically exhaustive if the installation was done in the conventional method.

 

Before starting to remove the ceramic tiles from the plaster board, spread drop cloth or cushioning material under the area you are going to remove the tiles from. This cloth would help you avoid damaging the floor. Use the utility knife to remove the caulk from the tile edges. Now use the grout removal tool to scrape out the grout from the joints. Make sure you use the tip of the grout removal tool for scraping for efficient and clean removal of grout. In case the grout is too hard, use hammer to tap on the grout removal tool to break the grout.

 

Find the exposed edges of the tiles. Any tile which has the maximum exposed edge is where you should start. Insert the tip of metal chisel in the exposed edge diagonally. Hammer the other hand of chisel gently to push the chisel deeper along the edge. This would remove the tiles off the wall. Once all the tiles have been removed, use the chisel or the scraper to scrape off all the remaining adhesive or mortar from the plaster board.

GGCL : Brief history of morbi ceramics industry

MORBI IS ONE OF THE SECOND BIG CLUSTERS AFTER CHINA OF CERAMICS ACROSS THE WORLD. 

So now let us look back at the origin of the Indian ceramic hub., In 2013 the ceramic industry of Gujarat celebrates its 100 years of innovation. 

History of Gujarat (Morbi) ceramics has been revolutionary in terms of its technological exploration, experimentation and growth. Morbi & Thangadh alone has played a significant role to take India to new heights of ceramic industry. Figures prove that Morbi alone is world’s 4 the largest producer of ceramic tiles. The journey of success is an inspirational story about creativity and continuous hunt for opportunities.


The Gujarat ceramics originated in Thangadh & then flourished in Morbi to an extent that it is recognized worldwide as a ceramic hub of India. The initiation phase of ceramics in India is exciting. It started in 1913 with an idea clicked to Mr Shorab Dalal as he saw a traditional smoking pipe at Thangadh railway station. The idea inspired him to venture into ceramics. He was the pioneer who planted roots of Gujarat ceramics with roofing tiles industry in Thangadh without having any predefined path and a predictable destination. It was only his obsession which led him to experimentation & exploration by establishing unlimited scope in ceramics.

Continuing the journey ahead, in 1934, late Sri Parshuram Balwant Gunpule took over that Roof tiles factory with a great vision and desire to succeed. During the decade 1930 to 1940, forgetting the required expertise & know-how, he invited ceramic technicians from other states. With this, he ventured into the business of Potteries with the inception of new pottery units in Jabalpur and Nagpur.

Another significant contributor, Late Sh. L. R. Bhagat started his pottery units in Kolkata and Delhi and later on, he joined Bengal Potteries. These developments instigated requirement of technology to achieve operational effectiveness. This thought stimulated Late Sh. C P Shah, a Thangadh based industrialist, to go to Japan for gaining technology & process proficiency. This encouraged him to start Bombay Potteries in Mumbai. Considering his remarkable efforts in the field of ceramics, the state government asked him to publish a report on "Prospects of Ceramic Industry in the State". Another expert, Late Sh. Talakchandbhai migrated to Ahmedabad and started his crockery unit. Thus, many technicians having ceramic expertise & spirit of entrepreneurship migrated from the ceramic origin (Thangadh/Morbi) to other resourceful places to start their pottery units. There was a time when you could find a technician from Thangadh/Morbi in every ceramic factory.

As any industry grows, it brings potential challenges which need to be converted into significant growth opportunities. The ceramics experts in India sensed operational effectiveness and technology as a challenge for their growth and therefore, started networking worldwide for exchanging know-how and building mutual associations. In this context, Dada Parshuram was the first Indian who entered into a collaboration with a Japanese company ‘Taka Sago’ for experiencing a new sphere of development. Believing the same approach, Sh. Mahadevbhai Prajapati (of Argil Ceramic) undertook an industrial tour of Japan, Italy and France to understand the scenario of international ceramic industries, which transformed the conventional ceramic operations into a new age of technology. We still memorize how fast the Down Draught Kilns were replaced by Tunnel Kilns!

Simultaneously, the industry was looking for new material compositions which can create scope for better & new product applications. After a thorough viability analysis of new material sources, Earthenware came into the picture in 1935-45. In 1945-60, the continuous experimentation on the same lines led to the discovery of products made of semi-vitreous material. This was a turning point as semi-vitreous material got evolved to vitreous material, which proved as an enthusiastic start to the era of sanitaryware in India. Many local technicians having entrepreneurial instinct took a risk and started small scale sanitary ware units and ancillary industries.

From Roofing tiles to Pottery and then to Earthenware and Sanitaryware, the growth was never-ending. The well-established entrepreneurs in Sanitaryware diversified into Ceramic tiles. The diversification at a fast rate intensified the tile production units in Morbi. Also, the locally produced mosaic tiles from Morbi became famous all over India and joined the bandwagon.

……..and the rest is history!

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GGCL : Sanitary ware from Morbi, India.

Sanitaryware from MORBI

There are around 46 factories in Morbi that manufacture sanitarywares. Apart from this, there are many small units in Thangadh that manufacture sanitarywares for decades.

Many sanitaryware "Superbrands" like Hindware, CERA, HR Johnson etc outsource their requirements from Morbi. Due to more demand and less supply of European Closets (EWCs), many Morbi companies also import it from China and supply to their customers through sales network.

Sanitary wares are made from a variety of materials each of them has certain advantages over the others. However, sanitary wares made of ceramic has many advantages over those made of other materials and are economical also. It has wide acceptance in society.

Morbi's Products

   
The ceramic sanitary wares are used for sanitation purposes and the product ranges from washbasins, closets, urinals, sinks, baths to hoppers. It has properties like very good resistance to weathering, chemical erosion, mechanical strength and resistance to abrasion. Its use in sanitation has preference over other materials. They are economical, easy-to-clean, longer life and are available in pleasing colours.

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GGCL : PORCELAIN MOSAIC TILES

The GGCL porcelain mosaic tiles style is one of the most popular interior design trends in recent years, and whether you’re creating an eye-catching mosaic feature wall or a one-of-a-kind bathroom splashback, our extensive range of hexagon tiles means that there’s no shortage of ways in which these versatile tiles can enhance an interior.

 

The hexagon mosaic tiles at Grupo Griffin Ceramica LLP (GGCL) offer a modern, easily customisable tiling option for your floors or walls - so whether it’s in the bathroom, bedroom or kitchen, you can transform your home with these unique tiles.

 

Our hexagonal tiles come in a range of colours to match the décor of your bathroom or kitchen too, or GGCL can even arrange a mix of colours for a true mosaic effect.

 

1) Choosing your hexagon wall tiles

 

From splashbacks to feature walls, the array of colours, textures and sizes that come with each type of hexagon tile mean that there are countless ways in which you can transform your home.

 

The unusual shape of hexagon wall tiles means that whether you clad the walls in an intricate hexagonal mosaic or opt for a splashback made up of several large honeycomb tiles, you can easily accentuate the design of any interior.

 

From a glossy to a satin finish, the easy-to-clean nature of each of these porcelain hexagon tiles makes them an excellent choice for busy domestic spaces - so, if you’re looking for a low-maintenance wall tile that will retain its shine, our range of mosaic hex tiles could be just the thing.

2) Finding the hexagon floor tile that suits you

For larger hexagon-shaped tiles, check out GGCL’s hexagon floor tiles and our hexa floor tiles.

Our Native tiles are also hexagon shaped but offer a much more natural weathered-stone look.

If you’re looking for mosaic floor tiles that will stand the test of time, our porcelain hexagonal floor tiles are not only versatile in design, but they’re long-lasting and scratch-resistant too - making them a solid choice for areas that experience high volumes of footfall, like kitchens and bathrooms.

3) Getting value for your money

While many of us assume that opting for cheap mosaic tiles will mean compromising on quality, at GGCL, we’re committed to bringing you the same range of first-class tiles that you’d expect, but at a budget-friendly price. So, whether you’re wanting to treat your walls to mosaic tiles or you’re searching for some of the best hexagonal floor tiles India to offer, look no further than our extensive online range.

We offer a price match guarantee, meaning that if you find our mosaic tiles cheaper anywhere else on the market, we’ll be happy to match that price - or, if possible, offer you it for less.

This way, you don’t have to compromise on quality in order to get the best deal.

Delivering our high-quality mosaic tiles: India mainland and further afield

If you’re looking for stunning hexagon tiles, India-based Grupo Griffin Ceramica is committed to delivering the highest quality products at the most competitive prices.

At GGCL, we offer an express delivery service on all orders, so you could get your hands on your very own mosaic tiles sooner than you think.

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Roofing Tiles from Morbi, Gujarat

Roofing tiles from Morbi

There are around 109 factories in Morbi that manufacture Roofing tiles. Since modern homes in India are made with the concrete ceiling, the usage of roofing tiles is mostly limited to elevation purpose. Thus most of the roofing tiles company are nowadays also making decorative roofing tiles (for elevation purpose).

Roof tiles are designed mainly to keep out rain, and are traditionally made from locally available materials (near Lilapar & Lalpar village) such as clay or slate. Modern materials such as concrete and plastic are also used and some clay tiles have a waterproof glaze.

A large number of shapes of roof tiles have evolved. These include:

Flat tiles - the simplest type, which is laid in regular overlapping rows. This profile is suitable for stone and wooden tiles, and most recently, solar cells.

Imbrex and tegula - an ancient Roman pattern of curved and flat tiles that make rain channels on a roof

Roman tiles - flat in the middle, with a concave curve at one end at a convex curve at the other, to allow interlocking.

Pantiles - with an S-shaped profile, allowing adjacent tiles to interlock. These result in a ridged pattern resembling a ploughed field.

Mission or barrel tiles are semi-cylindrical tiles made by forming clay around a curved surface, often a log or one's thigh, and laid in alternating columns of convex and concave tiles.

Roof tiles are 'hung' from the framework of a roof by fixing them with nails. The tiles are usually hung in parallel rows, with each row overlapping the row below it to exclude rainwater and to cover the nails that hold the row below.

Morbi's Products

                   

                    


There are also roof tiles for special positions, particularly where the planes of the several pitches meet. They include ridge, hip and valley tiles.

Invention
Fired roof tiles are found as early as the 3rd millennium BC in the Early Helladic House of the tiles in Lerna, Greece. Debris found at the site contained thousands of terracotta tiles having fallen from the roof. In the Mycenaean period, roofs tiles are documented for Gla and Midea.

The earliest finds of roof tiles in archaic Greece are documented from a very restricted area around Corinth (Greece), where fired tiles began to replace thatched roofs at two temples of Apollo and Poseidon between 700-650 BC. Spreading rapidly, roof tiles were within fifty years in evidence for a large number of sites around the Eastern Mediterranean, including Mainland Greece, Western Asia Minor, Southern and Central Italy. Early roof tiles showed an S-shape, with the pan and cover tile forming one piece. They were rather bulky affairs, weighing around 30 kg apiece. Being more expensive and labour-intensive to produce than a hatchet, their introduction has been explained by their greatly enhanced fire resistance which gave desired protection to the costly temples.

The spread of the roof tile technique has to be viewed in connection with the simultaneous rise of monumental architecture in Archaic Greece. Only the appearing stone walls, which were replacing the earlier mudbrick and wood walls, were strong enough to support the weight of a tiled roof. As a side-effect, it has been assumed that the new stone and tile construction also ushered in the end of 'Chinese roof' (Knickdach) construction in Greek architecture, as they made the need for an extended roof as rain protection for the mudbrick walls obsolete.

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GGCL Guide: How to remove ceramic tiles from kitchen wall

Due to its nature of water resistance and easily washable cleanable surface makes the ceramic tiles as the most ideal choice for kitchen walls. These long lasting durable ceramic tiles pose a hindrance when later on while remodeling or redecoration you want to install modular cabinets or remodel the entire kitchen. It takes quite an effort to pull apart the strong adhesive used to stick this ceramic wall tiles.

 

To safely remove the ceramic wall tiles installed on the kitchen walls without damaging the adjacent areas, you should start with scraping off the grout applied between the joints of the tiles. Use the grout scraper to scrape back and forth the grout lines resulting in grinding the grout until the wall base is visible.

 

Take the blunt putty knife and wedge it between the wall and tile edges made visible by scrapping off the grout. If the ceramic tile doesn’t pop off under the applied gentle pressure, use the hammer to lightly tap on the putty knife to slide it further deeper. Many a times the ceramic tiles may break under the pressure and some parts remain stuck to the wall. You need to use the wide blade putty knife to scrape off the struck pieces from the wall.

 

As mentioned above, the ceramic wall tiles may shatter while being removed. You are advised to wear safety goggles to prevent any eye injuries due to flying shrapnel or shreds of the tile glaze. Also you are advised to wear arm covering shirts and leather gloves to eliminate the risk of cuts and scrapes from the shreds and shrapnel of ceramic glaze.

Source: https://www.ggcl.in/blog/10-GGCL-Guide:-How-to-remove-ceramic-tiles-from-kitchen-wall

Keyword: Ceramic Wall Tiles, GGCL-Grupo Griffin Ceramica LLP

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GGCL Guide: How to put ceramic tiles on bathroom wall

The durability and long life of the ceramic wall tiles makes it the ideal construction material to be used while covering the bathroom walls. The splash proof, dirt resistant easily cleanable reflective surface of the ceramic wall tiles ensures that your bathroom looks as attractive as your homes and offices.

 

While the non porous ceramic wall tiles are in itself water resistant, the joints between the adjoining tiles are filled with concrete based grout and will soak up all the moisture. Thus the first step in installing ceramic wall tiles in the bathroom, some water proofing is required. The easiest way to get this done is either applying a thin layer of paint on the base wall or installing special waterproof boards which have latex covering on one side to prevent moisture from being absorbed.

 

The planning, designing and drawing the layout are the next steps. Start with the back wall of the bathroom as it is the most visible part while entering the bathroom. Starting from the center move towards both the edges diagonally to have an even design. Use the notched trowel to apply the mortar, and always work from the bottom up to stack the tiles on top of each other with spacers for joints. The side walls are usually plumbed up from the face of the bathtub or shower cubicle.

 

Coming to the joints between the adjoining ceramic wall tiles, all the edges which end against any perpendicular surface needs to have sufficient space of movement to accommodate the seasonal shifts and changes. Once installed accordingly, all the joints and edges must be grouted with appropriate grouting material. Use non-sanded or sanded grout as per the requirements. Let everything dry off for the next 72 hours and then seal the grout joints.

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GGCL Guide: How to put ceramic tiles above the countertops on the wall

The wall above the countertops or what is called as the backsplash is most prone to dirt, grease, stains and fire hazard. Therefore it is quintessential that the backsplash or the wall above the countertop is covered by tiles. The fire resistant nature along with the ease of cleaning makes the ceramic wall tiles the most ideal material to be installed on the wall above the countertop or the backsplash. The backsplash space between a countertop and wall cabinets usually can be filled with two or three horizontal tile rows, depending on the size of your tiles.

 

The installation process should be started by deciding and drawing the layout about where and how you would be installing the ceramic wall tiles. Once the layout is finalized, it is advisable to measure and cut the ceramic wall tiles as per the requirement so that you won’t to stop, measure and cut the tiles every time you reach an edge. Once you have all the required ceramic wall tiles pieces as per the layout requirement, you can start installing them. Apply a layer of adhesive on the chosen wall. When the level of adhesives is even, place the first row and column of tiles on the wall. While placing each ceramic wall tile, press the tiles firmly and twist them slightly to embed them in the adhesive. Repeat the process till all the tiles have been embedded as per the prefixed layout.

 

To end the ceramic wall tile installation process, start applying grout between all the groves of the tiles you just installed. . Once finished, wipe the entire wall with grout sponge and water to remove the excess grout. Let the grout and adhesive dry up, give a nice cleaning with soft cloth to obtain the required finishing after installing the ceramic wall tiles on a wall.

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GGCL Guide: How to polish porcelain floor tiles

The ease of cleaning and the maintenance free nature of porcelain floor tiles along with its durability and toughness make them the ideal choice for flooring. The porcelain floor tiles are also fire resistant, asthma friendly, last for ages and children friendly. The shiny look of porcelain tiles wear down with time due to grout discoloration or leftover soap or residue from cleaning. Although it is possible to bring back the old shine to the tiles. The process of polishing the porcelain floor tiles is quite simple and can be completed using the daily household products.

 

Make a soapy solution using a bucket full of water and mixing in one tea spoon of mild dish soap. Stir the solution until the dish soap gets properly mixed with water and a slightly foamy solution is obtained. Dip in a soft bristle brush in the soapy solution. You can also use a toothbrush in case a soft bristle brush isn’t available. Start scrubbing the porcelain floor tiles in a gentle circular motion with mild, even pressure. Keeping on scrubbing till the residue is gone, use a wet cloth to wipe over the remaining solution from the tiles. If the stains are gone, then use a dry cloth to clean off the tiles.

 

For more stubborn stains, make a solution of 3 cups of vinegar added to 1 cup of water. Scrub the stains with the vinegar water solution with a soft bristle brush.  Make another mixture composing of half cup of hydrochloric acid mixed in 4 cups of water. Use this mixture to wipe off the remaining residue from the porcelain floor tiles. Use a clean dry cloth to clean the tiles off the hydrochloric acid mixture. Finish off by using a microfiber cloth to buff the tiles.